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We asked our experts to share their perspectives on key factors for success during the planning and construction of life sciences facilities. From maximizing Lean scheduling approaches, to critical elements of safety and quality, to driving value through innovation and TVD, our experts share insights from Gilbane’s 5.2 million SF of complex life sciences facilities delivered in the last 10 years alone.

To learn more about our experience, including laboratory spaces, clean rooms, cGMP manufacturing and pilot plants, click here to visit our website.

Driving Speed to Market

As today’s life sciences companies are innovating and growing at record speed, the facilities needed to support that growth are complex, require flexibility and rigorous quality standards. At the same time, these projects are driven by intense speed to market demands. We asked our experts, 

How does Lean scheduling create value for life sciences clients?

Life Sciences Campaign_David Williams

David Williams

Project Executive

"From day one, our Lean approach drove a focus on collaboration and prioritized the schedule based on the design development."

"Our Lean scheduling approach on a new 185,000 SF biosciences facility for long-term, high-volume clinical manufacturing has kept our team on track to deliver this project within the 19-month schedule. From day one, our Lean approach drove a focus on collaboration and prioritized the schedule based on the design development. For example, the team understood that the design team needed to finalize the HVAC design but that meant that other aspects of the design needed to wait, and yet, construction activities needed to begin.

The Gilbane team collaborated closely with the trades to completely coordinate mechanical systems, piping, and ductwork in a design-assist approach to the point where materials could be procured - before having plumbing or process piping designs. Working this way, the team did everything possible to accommodate all trades where design was in process, ensuring the space would be available for installation, allowing the design team to stay focused on finalizing the critical path HVAC."

 

David is a 25-year construction veteran who is currently overseeing the construction of a new cGMP production facility.


Life Sciences Campaign_Jack Rems

Jack Rems

Preconstruction Manager

"One of the priorities for Lean scheduling on a life sciences project is to identify mitigation strategies for long lead times for critical equipment. To better manage lead times, we can work with the engineer to provide biddable specifications, often well before subcontractors are on board. Recently, our team was able to direct purchase air handling units to ensure our cell and gene therapy project in New Jersey would complete on time. The team direct purchased air handling units two months ahead of the construction documents. With the order placed ten weeks before the subcontractor could have purchased them traditionally, the units arrived on site three months early, ensuring no schedule impacts would result from procurement delays."

 

With over 11 years of construction experience, Jack has guided numerous life sciences clients through estimating, scheduling and purchasing.


Life Sciences Campaign_Rich Arndt

Rich Arndt

Project Executive

"Lean scheduling ensures collaborative communication that aligns the team on the most impactful schedule activities to add value. Going through the pull planning process can bring to light unanticipated outcomes and client-specific considerations. For example, a biotechnology research client recently requested that our team advance the construction schedule. The pull planning process revealed an opportunity to expedite the schedule up to a month. Through this process, the client realized that even if the facility was ready early, their staff wouldn't be able to occupy it. The pull planning process allowed us to refocus the priorities, avoiding additional costs of the potential schedule improvements, and allowed the client to direct those dollars into critical priority areas."

 

A 13-year construction veteran, Rich is currently renovating building automation and cell culture labs for a biotechnology research client.


Life Sciences Campaign_Jay Pendergrass

Jay Pendergrass

Vice President, Director of Supply Chain Management & Equipment

"The first significant opportunity to help our clients achieve aggressive schedule demands is to ensure the earliest possible engagement of suppliers and vendors. Early collaboration strengthens partnerships, aligning the team’s mindset on the project schedule. This Lean approach puts the end goal at the forefront and gets everyone on the same page in terms of solutions-oriented thinking and innovative ideas that can offer schedule improvements right from day one.

It’s also about having the right team members on board – which is driven by understanding client priorities. As part of our prequalification process, and continuing through the project, it’s critical to keep our finger on the pulse of our suppliers’ capacity and capabilities. Risk mapping the supply chain allows us to know what equipment and materials the trades are buying, as well as from whom and where. This enables our teams to be proactive and plan around any delays before they impact our clients’ speed to market."

 

With more than 24 years focused on supply chain in the construction industry, Jay ensures supply chain alignment with clients' goals such as cost reduction, innovation, sustainability, and diverse and local markets participation.


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Stay tuned for more Gilbane Insights

Upcoming topics will include:

  • Aligning construction safety with life sciences industry safety commitments
  • Delivering the highest quality to clients